Course Overview

The Embracing Technology in Lean Manufacturing Training is a dynamic two-day program designed to explore the integration of technology into lean manufacturing practices. This training aims to provide participants with insights into leveraging digital tools, automation, and Industry 4.0 technologies to enhance efficiency, reduce waste, and drive continuous improvement in manufacturing processes.

Course Objectives

  • Understand the intersection of technology and lean manufacturing principles.
  • Explore the role of digital tools and automation in improving manufacturing efficiency.
  • Learn to integrate Industry 4.0 technologies for enhanced visibility and control.
  • Develop strategies for successfully implementing technology in lean manufacturing.
  • Foster a culture that embraces technological advancements for continuous improvement.

Course Outcome

By the end of the two-day training, participants will be able to:

  • Recognize opportunities for technology integration in lean manufacturing.
  • Evaluate and select appropriate digital tools for specific manufacturing processes.
  • Understand the impact of Industry 4.0 technologies on lean principles.
  • Implement technology-driven improvements in a manufacturing environment.
  • Cultivate a mindset that embraces and adapts to technological advancements.

Course Outlines

Session 1: Introduction to Lean Manufacturing and Technology

  • Overview of Lean Principless
  • Evolution of Technology in Manufacturing
  • Opportunities and Challenges in Integration

Session 2: Digital Tools in Lean Manufacturing

  • Overview of Digital Tools (e.g., MES, ERP, IoT,AI)
  • Case Studies: Digital Tools in Action
  • Group Discussion: Identifying Opportunities for Digital Integration

Session 3: Automation and Robotics in Lean Manufacturing

  • Principles of Automation in Lean
  • Case Studies: Successful Automation Implementation
  • Group Exercise: Assessing Feasibility for Automation

Session 4: Group Project: Digital Transformation Proposal

  • Participants work in groups to develop a proposal for integrating digital tools or automation in a simulated manufacturing scenario./span>

Session 5: Industry 4.0 and Smart Manufacturing

  • Overview of Industry 4.0 Technologies
  • Integration of Cyber-Physical Systems in Lean
  • Group Discussion: Impact of Industry 4.0 on Lean Principles

Session 6: Implementing Technology-Driven Improvements

  • Change Management Strategies
  • Developing a Roadmap for Implementation
  • Group Exercise: Creating an Implementation Plan

Session 7: Case Studies and Best Practices

  • Real-world examples of successful technology integration in lean manufacturing
  • Q&A and Open Discussion

Session 8: Cultivating a Culture of Innovation

  • Encouraging Continuous Learning and Adaptability
  • Leadership’s Role in Promoting Innovation
  • Group Activity: Brainstorming Technological Solutions

Delivery Methodology

  • Instructor-Led Training (ILT)
  • Hands-on Workshops where participants work with technology tools and equipment.
  • Simulation Exercises where software simulations to replicate manufacturing processes and scenarios.
  • Gamification by incorporating game elements such as challenges, leaderboards, and rewards to enhance engagement and motivation.

Duration

  • 2 days

 

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